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PRIME Plant

LTI helps clients detect the failures in critical equipment and systems, much ahead in time. Our proprietary solution, “PRIME Plant”, is an early warning system, designed to help predict potential failures of critical equipment (undesired event) and process conditions. It shifts the maintenance strategy from ‘fix it when it fails’ to preventive & predictive management, thus minimizing failures and improving reliability of client assets.

BUSINESS PROBLEM

  • Failure of critical equipment, leading to plant downtime and loss of production.
  • No formal analysis of equipment failure causes.
  • Infrequent monitoring of certain critical equipment field parameters.

SOLUTION DESCRIPTION
PRIME Plant (Prompt Reporting, Intelligent Management & Enhancement for Plant) is an “Early Warning System” to help predict potential failures of critical equipment. It gathers and collates as many of such telltale marks of previous breakdowns as possible, in addition to mapping a number of small but important causes. These are then captured on fishbone diagrams and relevant events are tracked automatically to generate alerts for timely action. The tool helps both, maintenance and operations, to take decisions and address problems collaboratively.

BENEFITS 
  • 5 – 10% reduction in equipment downtime.
  • Up to 10% improvement in plant availability.
  • Up to 4 days early warning on potential failure of critical equipment.
  • Up to 15% reduction in operations & maintenance cost.

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